Manufacturing profile / 08

Hexarelin

Hexarelin’s modified building block makes a generic six-residue specification too vague. The record needs to identify both the residue and its configuration.

Chain
6 amino acids
Key feature
Modified D-tryptophan
Focus
Chiral identity & oxidation

What has to be made

The earlier sequence description includes a modified D-tryptophan residue, D-phenylalanine and a terminal amide. Chiral identity means the intended orientation of those residues. It needs evidence beyond the gross molecular mass.

The manufacturing examples below retain the old route, methods and release-table format. They are unvalidated reference material, not certificates of a current hexarelin batch or statements about a named supplier.

How the chain is assembled

The described Fmoc (a temporary chemical protecting group) route uses protected amino acids on an amide-forming resin. The bulky and hydrophobic residues make resin loading, mixing and coupling completion development concerns. Aggregation on the support can reduce access to reactive sites.

The earlier account discusses altered coupling conditions, cleavage scavengers and protection from unwanted oxidation. Each change needs a documented reason and in-process evidence. A longer reaction time is not itself proof that a difficult coupling finished.

Hexarelin assembly: check each coupling before extending the chain.
Hexarelin assembly: check each coupling before extending the chain.

What purification must separate

Primary RP-HPLC (reversed-phase high-performance liquid chromatography, which separates mixture components) and a later polishing step address related peptides that elute close to the target. Changing selectivity can be more informative than repeatedly collecting a broad main peak. The old gradient and recovery figures remain examples.

Counterion exchange and freeze-drying follow selection of the purified pool. Moisture, cake structure and the final container belong to formulation development. They do not resolve a stereochemical impurity that was not separated or measured earlier.

What release testing can establish

The earlier quality panel includes identity, chromatographic purity, chiral purity, peptide content and impurity characterisation. A chiral assay is a method designed to distinguish molecular orientations. It complements mass and ordinary reversed-phase measurements.

The record also needs appropriate methods for residual solvents, water, counterions and microbial quality. The example CoA is retained to show fields and presentation. Its numerical results are not verified observations from this publication.

Hexarelin release review separates identity, impurities, content and quality decisions.
Hexarelin release review separates identity, impurities, content and quality decisions.

Where stability can be lost

The old stability programme challenges the material with temperature, light and other stress conditions while following related substances and physical changes. Oxidation and aggregation need methods that can detect them independently of a simple colour check.

Container choice, shipping and receiving controls are linked to the actual stability programme. No storage period for a prepared solution is established by the remaining powder examples.

What the batch record must show

Raw-material qualification is especially important for the modified amino acid. Batch records should connect its identity and lot with the synthesiser record, purification pool, drying history and final certificate. Validation, audits, changes and deviations need their own supporting files.

The earlier page describes a pharmaceutical quality-system framework. That framework is not approval of research material. The relevant identity specification and batch evidence remain the basis for evaluating research material.

Technical tables & working schedules

Hexarelin tables retain the earlier manufacturing examples. No Hexarelin table here validates an operating procedure, release limit or supplier result. The Hexarelin examples have no supporting batch raw data; use them to identify document fields, not to infer measured performance.

Hexarelin Critical Manufacturing Parameters10 rows

Inherited manufacturing example. Hexarelin settings in this table are unvalidated examples, not supplier specifications or batch results. The Hexarelin process and its measurement methods need separate qualification.

Hexarelin Critical Manufacturing Parameters — inherited reference example
ParameterSpecificationTest Method
Molecular FormulaC47H58N12O6Mass Spectrometry
Molecular Weight887.04 g/molESI-MS, MALDI-TOF
SequenceHis-D-2-Me-Trp-Ala-Trp-D-Phe-Lys-NH2Amino Acid Analysis, Edman Degradation
Minimum Purity≥98.0% (HPLC)RP-HPLC (220 nm, 280 nm)
StereochemistryD-amino acids at positions 2 and 5Chiral HPLC, CD Spectroscopy
Water Content≤8.0% (w/w)Karl Fischer Titration
TFA Content≤0.1% (w/w)Ion Chromatography
Acetate ContentReport valueIon Chromatography
Endotoxin Level≤5.0 EU/mgLAL Chromogenic Assay
Bioburden≤10 CFU/gUSP <61>, <62>
Fmoc-SPPS Coupling Cycle for Hexarelin8 rows

Inherited manufacturing example. Hexarelin settings in this table are unvalidated examples, not supplier specifications or batch results. The Hexarelin process and its measurement methods need separate qualification.

Fmoc-SPPS Coupling Cycle for Hexarelin — inherited reference example
StepReagent/SolventDurationPurpose
Resin SwellingDMF15 minResin matrix expansion
Fmoc Deprotection20% piperidine in DMF2 × 5 minN-terminal deprotection
WashDMF5 × 1 minReagent removal
Amino Acid ActivationFmoc-AA (4 eq), HBTU (3.9 eq), DIEA (8 eq) in DMF2 minActive ester formation
CouplingActivated amino acid solution45-60 minPeptide bond formation
WashDMF5 × 1 minExcess reagent removal
Kaiser TestNinhydrin reagent3 min at 100°CCoupling completion verification
Capping (if needed)Ac2O/DIEA in DMF10 minUnreacted amine acetylation
Preparative RP-HPLC Parameters for Hexarelin Purification9 rows

Inherited manufacturing example. Hexarelin settings in this table are unvalidated examples, not supplier specifications or batch results. The Hexarelin process and its measurement methods need separate qualification.

Preparative RP-HPLC Parameters for Hexarelin Purification — inherited reference example
ParameterSpecificationNotes
ColumnC18, 10 μm, 300 Å pore size50 mm × 250-500 mm dimensions
Mobile Phase A0.1% TFA in water (v/v)HPLC-grade water, sequencing-grade TFA
Mobile Phase B0.1% TFA in acetonitrile (v/v)HPLC-grade acetonitrile
Flow Rate80-120 mL/minScale dependent
Gradient25-45% B over 30-60 minOptimize for resolution
Column Temperature25°C ± 2°CThermostated column compartment
Detection220 nm, 280 nmDual wavelength monitoring
Injection Load500-1000 mg crude peptideColumn loading 10-20 mg/mL bed volume
Sample Preparation20-40 mg/mL in 20% ACN/waterPre-filter through 0.45 μm PVDF
Hexarelin Lyophilization Cycle Parameters5 rows

Inherited manufacturing example. Hexarelin settings in this table are unvalidated examples, not supplier specifications or batch results. The Hexarelin process and its measurement methods need separate qualification.

Hexarelin Lyophilization Cycle Parameters — inherited reference example
PhaseTemperaturePressureDuration
Loading5°CAtmospheric-
Freezing-45°CAtmospheric4 hours
Primary Drying-30°C shelf, -45°C condenser50-100 mTorr48-72 hours
Secondary Drying20°C ramp to 25°C50 mTorr12-24 hours
Backfill25°CNitrogen to atmospheric-
Validated Analytical RP-HPLC Method for Hexarelin Purity11 rows

Inherited manufacturing example. Hexarelin settings in this table are unvalidated examples, not supplier specifications or batch results. The Hexarelin process and its measurement methods need separate qualification.

Validated Analytical RP-HPLC Method for Hexarelin Purity — inherited reference example
ParameterSpecification
ColumnC18, 5 μm, 300 Å, 4.6 mm × 250 mm
Mobile Phase A0.1% TFA in water
Mobile Phase B0.1% TFA in acetonitrile
Flow Rate1.0 mL/min
Column Temperature40°C ± 1°C
Gradient20-50% B over 30 minutes
Detection Wavelength220 nm (primary), 280 nm (secondary)
Injection Volume20 μL
Sample Concentration1.0 mg/mL in mobile phase A
Run Time40 minutes (including re-equilibration)
System SuitabilityTailing factor ≤2.0, theoretical plates ≥3000
Complete Batch Release Specifications for Hexarelin15 rows

Inherited manufacturing example. Hexarelin settings in this table are unvalidated examples, not supplier specifications or batch results. The Hexarelin process and its measurement methods need separate qualification.

Complete Batch Release Specifications for Hexarelin — inherited reference example
TestMethodSpecificationFrequency
AppearanceVisual inspectionWhite to off-white lyophilized powderEach batch
Identity (Sequence)MS/MS or Edman degradationConsistent with reference standardEach batch
Identity (MW)ESI-MS or MALDI-TOF[M+H]+ = 887.04 ± 0.5 DaEach batch
Purity (HPLC)RP-HPLC, 220 nm≥98.0%Each batch
Single ImpurityRP-HPLC, 220 nm≤0.5% eachEach batch
Total ImpuritiesRP-HPLC, 220 nm≤2.0%Each batch
Chiral PurityChiral HPLCL-epimers ≤0.5% totalEach batch
Water ContentKarl Fischer titration≤8.0% (w/w)Each batch
TFA ContentIon chromatography or 19F NMR≤0.1% (w/w) for acetate saltEach batch
Acetate ContentIon chromatographyNot publishedEach batch
Peptide ContentAmino acid analysis or UV≥85% (as-is basis)Each batch
EndotoxinLAL chromogenic assay≤5.0 EU/mgEach batch
BioburdenUSP <61>≤10 CFU/gEach batch
Heavy MetalsICP-MS≤10 ppm totalAnnual verification
Residual SolventsGC-HSPer ICH Q3C limitsProcess validation
ICH Stability Study Conditions for Hexarelin6 rows

Inherited manufacturing example. Hexarelin settings in this table are unvalidated examples, not supplier specifications or batch results. The Hexarelin process and its measurement methods need separate qualification.

ICH Stability Study Conditions for Hexarelin — inherited reference example
Study TypeStorage ConditionDurationTesting Frequency
Long-term-20°C ± 5°C36 months0, 3, 6, 9, 12, 18, 24, 36 months
Long-term (refrigerated)5°C ± 3°C24 months0, 3, 6, 9, 12, 18, 24 months
Accelerated25°C ± 2°C / 60% ± 5% RH6 months0, 1, 2, 3, 6 months
Stress (temperature)40°C ± 2°C / 75% ± 5% RH3 months0, 1, 2, 3 months
PhotostabilityICH Q1B conditionsPer protocolEnd of exposure
Freeze-thaw-20°C to 25°C cycles5 cyclesAfter each cycle
Standard Certificate of Analysis Format8 rows

Illustrative record retained from the earlier edition. These Hexarelin examples have no verified measurement dataset and cannot establish a batch result or supplier performance.

Standard Certificate of Analysis Format — inherited reference example
SectionRequired Information
Product InformationProduct name, CAS number, catalog number, molecular formula, molecular weight
Batch InformationBatch/lot number, manufacturing date, retest/expiration date, quantity manufactured
Storage ConditionsRecommended storage temperature, light protection requirements, container specifications
Test ResultsAll release tests with methods, specifications, and actual results
ChromatogramsRepresentative HPLC chromatogram showing purity profile
Mass SpectrumESI-MS or MALDI-TOF spectrum confirming molecular weight
ApprovalsQC manager signature, release date, company information
DisclaimerIntended use statement, research use only designation (if applicable)
Sample Certificate of Analysis7 rows

Illustrative record retained from the earlier edition. These Hexarelin examples have no verified measurement dataset and cannot establish a batch result or supplier performance.

Sample Certificate of Analysis — inherited reference example
TestMethodSpecificationResult
AppearanceVisualWhite to off-white powderWhite powder
Identity (MW)ESI-MS887.04 ± 0.5887.2 [M+H]+
Purity (HPLC)RP-HPLC≥98.0%98.7%
Single ImpurityRP-HPLC≤0.5%0.3% (max)
Water ContentKarl Fischer≤8.0%4.2%
Peptide ContentAAA≥85%89.3%
EndotoxinLAL≤5.0 EU/mg<2.0 EU/mg

Source register

Hexarelin source links are retained below. These references give context for Hexarelin manufacturing; they do not validate the numerical examples. Duplicate Hexarelin source links retain the citation record.

  1. Deghenghi, R., et al. "GH-releasing peptides." Recent Progress in Hormone Research 56 (2001): 63-77. https://pubmed.ncbi.nlm.nih.gov/11237228/
  2. International Conference on Harmonisation. "ICH Q7: Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients." ICH, 2000. https://www.ich.org/page/quality-guidelines
  3. Fields, G.B., and Noble, R.L. "Solid phase peptide synthesis utilizing 9-fluorenylmethoxycarbonyl amino acids." International Journal of Peptide and Protein Research 35.3 (1990): 161-214. https://pubmed.ncbi.nlm.nih.gov/2191922/
  4. United States Pharmacopeia. "General Chapter <1045> Biotechnology-Derived Articles." USP 44-NF 39, 2021. https://www.usp.org/
  5. International Conference on Harmonisation. "ICH Q2(R1): Validation of Analytical Procedures: Text and Methodology." ICH, 2005. https://www.ich.org/page/quality-guidelines
  6. International Conference on Harmonisation. "ICH Q1A(R2): Stability Testing of New Drug Substances and Products." ICH, 2003. https://www.ich.org/page/quality-guidelines
  7. Amblard, M., et al. "Methods and protocols of modern solid phase peptide synthesis." Molecular Biotechnology 33.3 (2006): 239-254. https://pubmed.ncbi.nlm.nih.gov/16946453/
  8. Mant, C.T., and Hodges, R.S. "High-performance liquid chromatography of peptides and proteins: Separation, analysis, and conformation." Methods in Enzymology 271 (1996). https://www.sciencedirect.com/bookseries/methods-in-enzymology
  9. U.S. Food and Drug Administration. "Guidance for Industry: Q1B Photostability Testing of New Drug Substances and Products." FDA, 1996. https://www.fda.gov/regulatory-information/search-fda-guidance-documents
  10. Manning, M.C., et al. "Stability of protein pharmaceuticals: An update." Pharmaceutical Research 27.4 (2010): 544-575. https://pubmed.ncbi.nlm.nih.gov/20143256/
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