Manufacturing profile / 18

Thymosin beta-4

Full-length thymosin beta-4 is a long-chain manufacturing target. It should never disappear into a short-fragment label or inherit the fragment’s specifications.

Chain
43 amino acids
Scope
Full-length peptide
Focus
Aggregation, oxidation & form

What has to be made

The earlier profile gives full-length thymosin beta-4 as a 43-residue, N-terminally acetylated peptide. It is distinct from the LKKTETQ fragment discussed on the TB-500 page. Sequence length, terminal groups and the exact molecular form should be explicit in the record.

The older text discusses both acid and amide routes. Those describe different terminal structures; they are not interchangeable manufacturing options for one unchanged identity specification. The table values remain inherited examples requiring form-specific review.

How the chain is assembled

The Fmoc (a temporary chemical protecting group) route repeatedly joins protected residues on a support. Over a longer chain, aggregation and incomplete coupling can affect access to the reactive end. The earlier account discusses resin loading, reaction checks and management of difficult segments.

N-terminal acetylation and final cleavage introduce additional checkpoints. Crude analysis helps explain whether the process produced the intended full-length material or a mixture of shortened and altered chains. A successful instrument run is not a sequence certificate.

Thymosin beta-4 assembly: check each coupling before extending the chain.
Thymosin beta-4 assembly: check each coupling before extending the chain.

What purification must separate

Multi-stage RP-HPLC (reversed-phase high-performance liquid chromatography, which separates mixture components) separates the full-length target from related peptides. Fraction testing and identity confirmation determine what can be pooled. The earlier gradient and collection examples need equipment- and material-specific development.

Desalting, counterion exchange and freeze-drying affect final composition and physical form. Moisture, salts and excipients all contribute to total weight. The appendix retains a manufacturing-formulation example; its per-vial amounts are not a human dosing schedule.

What release testing can establish

The earlier panel combines mass, HPLC, composition and peptide-content measurements. Larger species can require separate methods from the main reversed-phase purity assay. Individual related substances and total impurity levels should be interpreted with the method’s ability to resolve them.

Residual-solvent, water, counterion and microbial results answer other release questions. The sample certificate and stability-result tables are illustrative records from the earlier page. They are not verified measurements or evidence of a supplier’s batch quality.

Thymosin beta-4 release review separates identity, impurities, content and quality decisions.
Thymosin beta-4 release review separates identity, impurities, content and quality decisions.

Where stability can be lost

The older discussion identifies oxidation, deamidation and aggregation as concerns for study. A formulation programme examines excipient compatibility and changes under stress, while long-term data support storage claims for the actual container.

The powder-storage and shipping topics remain. Example stability figures cannot establish a shelf life for another form, container or formulation.

What the batch record must show

Raw-material controls, process qualification, cleaning, deviations and change control support the batch history. A release certificate should connect actual results to the stated full-length form and to the executed manufacturing record. Supplier qualification and quality agreements address the upstream chain.

Full-length identity must stay distinct from a fragment’s name or specification. The FDA correction concerning the LKKTETQ fragment must not be applied automatically to this full-length peptide.

Technical tables & working schedules

Thymosin beta-4 tables retain the earlier manufacturing examples. No Thymosin beta-4 table here validates an operating procedure, release limit or supplier result. The Thymosin beta-4 examples have no supporting batch raw data; use them to identify document fields, not to infer measured performance.

Coupling and Deprotection Cycles5 rows

Inherited manufacturing example. Thymosin beta-4 settings in this table are unvalidated examples, not supplier specifications or batch results. The Thymosin beta-4 process and its measurement methods need separate qualification. Acid and amide forms require different terminal specifications; the earlier alternatives do not describe one unchanged target.

Coupling and Deprotection Cycles — inherited reference example
StepReagent/ConditionDurationPurpose
Fmoc Deprotection20% piperidine in DMF2 × 5 minRemove N-terminal Fmoc protecting group
DMF WashDMF (5 resin volumes)6 × 30 secRemove piperidine and dibenzofulvene
Amino Acid CouplingFmoc-AA (4 eq), HBTU (3.95 eq), HOBt (4 eq), DIPEA (8 eq)45-60 minForm peptide bond
DMF WashDMF (5 resin volumes)6 × 30 secRemove excess reagents
Capping (if needed)Ac2O (5%), DIPEA (10%) in DMF5 minBlock unreacted amine groups
Preparative RP-HPLC Methodology7 rows

Inherited manufacturing example. Thymosin beta-4 settings in this table are unvalidated examples, not supplier specifications or batch results. The Thymosin beta-4 process and its measurement methods need separate qualification.

Preparative RP-HPLC Methodology — inherited reference example
ParameterSpecificationNotes
Mobile Phase A0.1% TFA in water (HPLC grade)pH ~2.0 for optimal peptide ionization
Mobile Phase B0.1% TFA in acetonitrile (HPLC grade)Organic modifier for peptide elution
Gradient Profile20-45% B over 40 minOptimized for Tβ4 hydrophobicity
Flow Rate20 mL/min (preparative)Scaled for column dimensions
Column Temperature40°CImproved peak shape and resolution
Detection Wavelength214 nm and 280 nmPeptide bond and aromatic residues
Injection Volume5-10 mL (preparative)Dissolved in 10-20% B
Purity Assessment by HPLC8 rows

Inherited manufacturing example. Thymosin beta-4 settings in this table are unvalidated examples, not supplier specifications or batch results. The Thymosin beta-4 process and its measurement methods need separate qualification.

Purity Assessment by HPLC — inherited reference example
HPLC ParameterSpecification
Mobile Phase A0.1% TFA in water
Mobile Phase B0.1% TFA in acetonitrile
Gradient15-55% B over 30 min
Flow Rate1.0 mL/min
Column Temperature40°C
Detection214 nm (quantification), 280 nm (identity)
Injection Volume20 μL (0.5-1.0 mg/mL)
Run Time45 min (including re-equilibration)
Amino Acid Analysis11 rows

Inherited manufacturing example. Thymosin beta-4 settings in this table are unvalidated examples, not supplier specifications or batch results. The Thymosin beta-4 process and its measurement methods need separate qualification.

Amino Acid Analysis — inherited reference example
Amino AcidTheoreticalAcceptable Range
Alanine (Ala)21.90-2.10
Aspartic Acid + Asparagine (Asx)21.90-2.10
Glutamic Acid + Glutamine (Glx)87.70-8.30
Serine (Ser)32.70-3.30
Lysine (Lys)65.70-6.30
Threonine (Thr)32.70-3.30
Proline (Pro)32.70-3.30
Isoleucine (Ile)21.90-2.10
Leucine (Leu)10.90-1.10
Methionine (Met)10.85-1.15*
Phenylalanine (Phe)10.90-1.10
Pharmaceutical-Grade Product Specifications12 rows

Inherited manufacturing example. Thymosin beta-4 settings in this table are unvalidated examples, not supplier specifications or batch results. The Thymosin beta-4 process and its measurement methods need separate qualification.

Pharmaceutical-Grade Product Specifications — inherited reference example
TestMethodAcceptance Criteria
AppearanceVisual inspectionWhite to off-white lyophilized powder
Identity (HPLC)Analytical RP-HPLCRetention time matches reference standard ± 2%
Identity (MS)ESI-MS or MALDI-TOFObserved mass: 4963.55 ± 2.5 Da
Purity (HPLC)Analytical RP-HPLC≥95.0% (area percentage)
Single Largest ImpurityAnalytical RP-HPLC≤2.0%
Amino Acid CompositionAAA (post-hydrolysis)Conforms to theoretical ± 10%
Peptide ContentAAA with moisture correction≥80.0% (dry weight basis)
Water ContentKarl Fischer titration≤8.0%
Residual TFAIon chromatography or ¹⁹F NMR≤0.5% (for HCl salt) or Report (for TFA salt)
Bacterial EndotoxinLAL assay (USP <85>)≤10 EU/mg
Sterility (if applicable)USP <71> or Ph. Eur. 2.6.1No growth
Heavy MetalsICP-MS≤10 ppm total; individual metals per ICH Q3D
Stability Testing Protocol6 rows

Inherited manufacturing example. Thymosin beta-4 settings in this table are unvalidated examples, not supplier specifications or batch results. The Thymosin beta-4 process and its measurement methods need separate qualification.

Stability Testing Protocol — inherited reference example
Study TypeStorage ConditionDurationTesting Frequency
Long-term-20°C ± 5°C36 months0, 6, 12, 18, 24, 36 months
Accelerated5°C ± 3°C12 months0, 3, 6, 9, 12 months
Intermediate25°C ± 2°C / 60% RH ± 5%6 months0, 1, 2, 3, 6 months
Stress (Temperature)40°C ± 2°C / 75% RH ± 5%3 months0, 1, 2, 3 months
Stress (Light)ICH Q1B photostabilitySingle exposurePost-exposure analysis
Freeze-Thaw-80°C to 25°C cycles5 cyclesAfter each cycle
Stability Data Summary8 rows

Illustrative record retained from the earlier edition. These Thymosin beta-4 examples have no verified measurement dataset and cannot establish a batch result or supplier performance.

Stability Data Summary — inherited reference example
Storage ConditionTime PointPurity by HPLC (%)Primary ImpurityMoisture (%)
-20°C (Initial)0 months97.80.8 (des-Ser¹)4.2
-20°C12 months97.41.0 (Met-ox)4.5
-20°C24 months96.91.3 (Met-ox)4.8
-20°C36 months96.21.6 (Met-ox)5.1
5°C6 months96.51.5 (Met-ox)4.9
5°C12 months95.82.0 (Met-ox)5.4
25°C/60% RH3 months95.22.3 (Met-ox)6.2
25°C/60% RH6 months93.83.1 (Met-ox + deamidation)6.8
Representative Certificate of Analysis22 rows

Illustrative record retained from the earlier edition. These Thymosin beta-4 examples have no verified measurement dataset and cannot establish a batch result or supplier performance.

Representative Certificate of Analysis — inherited reference example
TestSpecificationResultMethod
Physical Properties
AppearanceWhite to off-white powderWhite lyophilized powderVisual
SolubilitySoluble in water and dilute acidConformsVisual
Identity
HPLC Retention TimeMatches reference ± 2%15.8 min (ref: 15.7 min)RP-HPLC
Mass Spectrometry4963.55 ± 2.5 Da4963.8 Da [M+H]⁺ESI-MS
Amino Acid AnalysisConforms to theoretical ± 10%ConformsAAA (6N HCl hydrolysis)
Purity
Purity (HPLC)≥95.0%97.8%RP-HPLC (214 nm)
Single Largest Impurity≤2.0%0.8% (des-Ser¹)RP-HPLC (214 nm)
Assay
Peptide Content≥80.0%88.5%AAA (dry weight basis)
Water Content≤8.0%4.2%Karl Fischer
Acetate ContentReport7.3%Ion chromatography
Impurities
Residual TFA≤0.5%<0.1%Ion chromatography
Residual Solvents (DMF)≤50 ppm<10 ppmGC-MS
Residual Solvents (Acetonitrile)≤410 ppm<20 ppmGC-MS
Heavy Metals (Total)≤10 ppm<5 ppmICP-MS
Microbiological
Bacterial Endotoxin≤10 EU/mg<2 EU/mgLAL (USP <85>)
Bioburden (if non-sterile)≤100 CFU/g<10 CFU/gUSP <61>
Representative Lyophilized Formulation6 rows

Inherited manufacturing example. Thymosin beta-4 settings in this table are unvalidated examples, not supplier specifications or batch results. The Thymosin beta-4 process and its measurement methods need separate qualification.

Representative Lyophilized Formulation — inherited reference example
ComponentAmount per VialFunction
Thymosin Beta-4 (acetate salt)5.0 mgActive pharmaceutical ingredient
Mannitol25 mgBulking agent, cryoprotectant
Trehalose dihydrate10 mgLyoprotectant, stabilizer
Sodium acetate buffer2 mgpH buffer (pH 5.5)
Acetic acidq.s. to pH 5.5pH adjustment
Polysorbate 800.05 mgSurfactant, anti-aggregation

Source register

Thymosin beta-4 source links are retained below. These references give context for Thymosin beta-4 manufacturing; they do not validate the numerical examples. Duplicate Thymosin beta-4 source links retain the citation record.

  1. Goldstein AL, Hannappel E, Kleinman HK. Thymosin β4: actin-sequestering protein moonlights to repair injured tissues. Trends Mol Med. 2005;11(9):421-429. doi:10.1016/j.molmed.2005.07.004 - https://pubmed.ncbi.nlm.nih.gov/16099219/
  2. International Conference on Harmonisation. ICH Q7: Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients. 2000. https://www.ich.org/page/quality-guidelines
  3. Erickson-Viitanen S, Horecker BL. The cytoplasmic actin-sequestering peptide thymosin beta 4: isolation and amino acid sequence. Methods Enzymol. 1986;128:276-284. doi:10.1016/0076-6879(86)28073-x - https://pubmed.ncbi.nlm.nih.gov/3724516/
  4. García-Martín F, Quintanar-Audelo M, García-Ramos Y, et al. ChemMatrix, a poly(ethylene glycol)-based support for the solid-phase synthesis of complex peptides. J Comb Chem. 2006;8(2):213-220. doi:10.1021/cc0600019 - https://pubmed.ncbi.nlm.nih.gov/16529516/
  5. United States Pharmacopeia. General Chapter <621> Chromatography. USP 44-NF 39. 2021. https://www.usp.org/
  6. Rutherfurd SM, Gilani GS. Amino acid analysis. Curr Protoc Protein Sci. 2009;Chapter 11:Unit 11.9. doi:10.1002/0471140864.ps1109s58 - https://pubmed.ncbi.nlm.nih.gov/19842108/
  7. International Conference on Harmonisation. ICH Q6A: Specifications: Test Procedures and Acceptance Criteria for New Drug Substances and New Drug Products: Chemical Substances. 1999. https://www.ich.org/page/quality-guidelines
  8. International Conference on Harmonisation. ICH Q6B: Specifications: Test Procedures and Acceptance Criteria for Biotechnological/Biological Products. 1999. https://www.ich.org/page/quality-guidelines
  9. International Conference on Harmonisation. ICH Q1A(R2): Stability Testing of New Drug Substances and Products. 2003. https://www.ich.org/page/quality-guidelines
  10. Manning MC, Chou DK, Murphy BM, Payne RW, Katayama DS. Stability of protein pharmaceuticals: an update. Pharm Res. 2010;27(4):544-575. doi:10.1007/s11095-009-0045-6 - https://pubmed.ncbi.nlm.nih.gov/20143256/
  11. U.S. Food and Drug Administration. Code of Federal Regulations Title 21, Parts 210 and 211: Current Good Manufacturing Practice in Manufacturing, Processing, Packing, or Holding of Drugs. https://www.fda.gov/drugs/pharmaceutical-quality-resources/current-good-manufacturing-practice-cgmp-regulations
  12. International Conference on Harmonisation. ICH Q8, Q9, Q10: Pharmaceutical Development, Quality Risk Management, and Pharmaceutical Quality System. https://www.ich.org/page/quality-guidelines
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